Initial commit. Heater rev2 - features cut-off on relay temperature

2022-09-12 23:32:00 +03:00
commit cff46248b8
7 changed files with 158 additions and 0 deletions
@@ -0,0 +1,138 @@
+#include <ESP8266WiFi.h>
+#include <ModbusIP_ESP8266.h>
+#include "config.h"
+
+// modbus consts and works
+#define TCP_PORT 15000
+#define POLL_INTERVAL 10000
+#define T_UPDATE_INTERVAL 500
+
+#define MODE_AUTO 0
+#define MODE_MANUAL 1
+
+#define REGISTER_MODE 0
+#define REGISTER_CUR_STATE 1
+#define REGISTER_RELAY_TEMP 2
+#define REGISTER_OVERHEAT 3
+#define REGISTER_OVERRIDE_STATE 4
+
+// critical relay temp (degrees multiplied by 100)
+#define CRITICAL_T 6000
+
+ModbusIP mb;
+
+char id[64];
+
+long last_poll;
+long last_update;
+
+int cur_mode = MODE_AUTO;
+int cur_state = 0;
+int relay_t = 0;
+int overheat = 0;
+int override_state = 0;
+
+void setup() 
+{
+	pinMode(D1, OUTPUT);
+	Serial.begin(115200);
+	Serial.println("Initialised...");
+
+	WiFi.begin(WIFI_NAME, WIFI_PASS);
+	Serial.print("Connecting");
+	while (WiFi.status() != WL_CONNECTED)
+	{
+		delay(500);
+		Serial.print(".");
+	}
+	Serial.println();
+
+	Serial.print("Connected, IP address: ");
+	Serial.println(WiFi.localIP());
+	uint8_t macAddr[6];
+	WiFi.macAddress(macAddr);
+	sprintf(id, "%02x:%02x:%02x:%02x:%02x:%02x", macAddr[0], macAddr[1], macAddr[2], macAddr[3], macAddr[4], macAddr[5]);
+	Serial.printf("Connected, mac address: %s\n", id);
+	last_poll = millis();
+	
+	mb.server(15000);
+	mb.addHreg(REGISTER_MODE, cur_mode);
+	mb.addHreg(REGISTER_CUR_STATE, cur_state);
+	mb.addHreg(REGISTER_RELAY_TEMP, relay_t);
+	mb.addHreg(REGISTER_OVERHEAT, overheat);
+	mb.addHreg(REGISTER_OVERRIDE_STATE, override_state);
+}
+
+// thermistor 
+#define THERMISTORPIN A0
+#define THERMISTORNOMINAL 10000
+#define TEMPERATURENOMINAL 25
+#define NUMSAMPLES 5
+#define BCOEFFICIENT 3950
+#define SERIESRESISTOR 10000
+
+void UpdateCurrent()
+{
+	float average = 0;
+	for (int i = 0; i < NUMSAMPLES; i++) 
+	{
+		average += analogRead(THERMISTORPIN);
+		delay(10);
+	}
+	average /= NUMSAMPLES;
+	average = 1023 / average - 1;
+	average = SERIESRESISTOR / average;
+	float steinhart;
+	steinhart = average / THERMISTORNOMINAL; // (R/Ro)
+	steinhart = log(steinhart); // ln(R/Ro)
+	steinhart /= BCOEFFICIENT; // 1/B * ln(R/Ro)
+	steinhart += 1.0 / (TEMPERATURENOMINAL + 273.15); // + (1/To)
+	steinhart = 1.0 / steinhart; // инвертируем
+	steinhart -= 273.15; // конвертируем в градусы по Цельсию
+	relay_t = int(steinhart * 100);
+	last_update = millis();
+}
+
+void loop() 
+{
+	unsigned long current = millis();
+	int u = 0;
+	if (current < last_update || current - last_update >= T_UPDATE_INTERVAL)
+	{
+		UpdateCurrent();
+		u = 1;
+	}
+	mb.task();
+	cur_mode = mb.Hreg(REGISTER_MODE);
+	override_state = mb.Hreg(REGISTER_OVERRIDE_STATE);
+	if (cur_mode == MODE_AUTO)
+	{
+		cur_state = mb.Hreg(REGISTER_CUR_STATE);
+	}
+	else
+	{
+		cur_state = override_state;
+	}
+	if (relay_t > CRITICAL_T)
+	{
+		Serial.printf("Critical overheat, t = %d\n", relay_t);
+		cur_state = 0;
+		overheat = 1;
+	}
+	else overheat = 0;
+	digitalWrite(D1, cur_state);
+	if (u) 
+	{
+		Serial.printf("Cur state %d Cur relay t %d\n", cur_state, relay_t);
+	}
+	mb.Hreg(REGISTER_MODE, cur_mode);
+	mb.Hreg(REGISTER_RELAY_TEMP, relay_t);
+	mb.Hreg(REGISTER_OVERHEAT, overheat);
+	mb.Hreg(REGISTER_CUR_STATE, cur_state);
+	if (WiFi.status() != WL_CONNECTED)
+	{
+		// no wifi
+		Serial.println("No WiFi connection");
+		ESP.restart();
+	}
+}